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We offer you the production of gaskets of any complexity with the possibility of delivery throughout Russia and the CIS.
The production of gaskets is carried out using plotter cutting.
The cutting of the material is carried out on a wide-format CNC plotter, which ensures accurate cutting of the gaskets. The cutting process itself ensures high-quality and accurate production of gaskets of any configuration according to drawing (scale 1:1) or sample.
The maximum sheet of material from which a gasket can be made reaches 1300*1700 mm! The thickness of the processed material is up to 15 mm. Cutting gaskets performed continuously with an oscillating knife.
We offer services for the production of rubber gaskets, the production of paronite gaskets, gaskets from sheet fluoroplastic, LDPE, silicone, graphite and many other materials. You can provide the necessary material for your gasket yourself. We, in turn, will organize a trial cutting of sheets in your presence so that you can verify the quality of the order.
Most popular orders: manufacture of gaskets for automobiles, including engines and carburetors of tuned or older cars, snowmobiles, lawn mowers, diesel generators and industrial food equipment. People turn to us to manufacture gaskets for high-pressure heaters installed in power plants, for outdated models of production equipment, printing presses, and simply the creations of inventors. There were even orders for the production of rubber gaskets for household appliances- food processors.
Manufacturing of gaskets in Moscow with delivery throughout Russia and CIS countries
If you are interested in the possibility of manufacturing gaskets from paronite or other sheet material, send us a drawing of the gasket as a scan or in any common CAD program, for example, Compass or AutoCad. Our specialists can help you create an electronic version of the drawing. To do this, you need to bring a sample of the gasket or send a scan of a paper drawing to our mail.
Our office and gasket cutting production itself are located in Moscow near the Aviamotornaya metro station. We can arrange delivery of gaskets to any region Russian Federation in the way you choose. By registering on our website, you get the opportunity to track all stages of the production of your order.
The cost of manufacturing the gasket determined by the material, the length of the cutting line and the complexity of manufacturing (estimated by the machine program based on the length of the trajectory traversed by the blade). On average, the cost of cutting sheet material is from 40 rubles/meter.
Rubber is an excellent material for laser cutting. Our equipment makes it possible to carry out such a complex process as laser cutting of rubber with high precision. And this is not the only advantage of modern technology.
Non-contact laser cutting makes it possible to preserve the most precise contours of the product. And do not disturb its shape. The most complex rubber parts are processed at high speed. Our specialists can perfectly accurately complete a project from a computer layout.
Rubber is advantageous in that it can be easily cut. And the laser does not mechanically affect this material, which means it does not disrupt its structure. Therefore, we can offer you to create a beautiful thing according to your order, even from the thinnest source material.
Laser cutting of rubber makes it possible to save material, which reduces the cost of the order. At the same time, we can create models of increased complexity. The thin width of the laser cut allows you to work exactly according to the drawing. But this may not leave any waste. This is very beneficial in production.
We fulfill all orders quickly, accurately and on time. Our specialists have golden hands. Send us a vector layout so that we can start ordering as quickly as possible. Circulations can be done in both small and large batches.
Cutting rubber or silicone is a non-trivial task, because the question immediately arises - what to cut and how. Using a laser cutter is not always the right solution here. We will try to dispel the myth that this type of material is difficult to process mechanically.
The properties of silicone known to us - its elasticity, durability, low electrical conductivity - make this material indispensable in the manufacture of various substrates, seals, gaskets, rings, elastic bands, belts for transmission mechanisms and assemblies, etc. But during processing you can often encounter a number of problems, associated with violation of production technology, improper storage, overheating. Porosity appears, hardness decreases, strength decreases, and deformation increases.
The efficiency of laser cutting directly depends on the thickness of the material being cut and its flammability. And the thicker the material, the greater the likelihood of damaging the product, violating its geometry due to thermal effects, which ultimately spoils the presentation and quality of the product. Due to the action of the laser beam, a hole appears on the material with a diameter exceeding the thickness of the cut line. The entry point is shifted to the side, and the burning of the entry hole in the material occurs outside the contour of the product or in its protruding, non-working part, which leads to additional waste of consumables and an increase in the cost of the final product.
Another problem is that cutting rubber with a laser beam may be accompanied by charring of the end surface. This usually happens with a large thickness - more than 20-25 mm - of the material being processed. And if, for example, rubber insulators are cut using a laser, additional testing for the conductivity of the resulting products may be required, since the insulating properties of the charred material are significantly deteriorated.
Cutting on CNC plotters
Plotter cutting of rubber is a way to circumvent such problems, and in our production we have been fulfilling orders for cutting rubber and similar materials in terms of processing for several years: silicone, neoprene, etc. using a CNC plotter. Products processed on a plotter are obtained with a clean, smooth and neat edge without soot or soot.
Cutting silicone or rubber is carried out with knives made of high-alloy steel, which leave a perfectly smooth surface that does not require additional processing, on cutting complexes with a working table size of 1330×800 mm and 1800×3200 mm. The material is pressed by vacuum, which completely eliminates any kind of deformation. The beam height of 60 mm allows cutting of thick rubber - up to 50 mm thick - or cutting in several layers, and the processing speed can be higher than when using a laser. In our work, we use specialized software, with which we can arrange the sketch as efficiently as possible in order to save material and, therefore, reduce the cost per unit of product.
Cutting sheet rubber or figured cutting according to a sketch of any complexity is carried out in strict accordance with the layout provided by the customer.
We have long been unable to imagine our life without rubber - rubber parts are used not only in industrial mechanisms, but also in everyday life. This list includes tapes, nozzles, seals, gaskets of all types and sizes and many other products. Whatever you need, you can order it from our company in Moscow, because plotter cutting of rubber is our specialty.
Advantages of laser when working with rubber
The main advantages of this technology are as follows.
Smooth edges
The most difficult task in the manufacture of rubber parts is obtaining an even, smooth edge without nicks or deformations. Neither a knife nor a machine can handle this. Plotter cutting gives exactly this effect, eliminating damage to the material and defective finished products. Many may doubt the effectiveness of this method, thinking that rubber melts under the influence of high temperatures and, as a result, melted edges are obtained. View examples of our products and see that such doubts are unfounded.
Production of parts of any size without segmentation
Finished parts can be used for any need; they are made strictly in accordance with GOST. No more problems with precise adjustment of the edges of the sealing part - laser cutting of rubber is possible on any area.
Works with rubber of any thickness
Even the thinnest sheet of rubber does not deteriorate when in contact with a laser. The laser plotter eliminates breaks and cracks in the material, which requires special care in operation. As for thick rubber, the laser easily cuts the material without creating recesses or bending the part, and also avoids “stretch marks” along the edge.
Ignoring low-quality areas
The computer automatically detects scratches, tears and other sheet defects and avoids unsuitable areas. Don’t worry that after completing your order you will have to check every detail for defects - we have already done this for you. We guarantee that you will pay only for quality parts.
Fast order fulfillment
Laser cutting has a high cutting speed - over 1 m/s. There is no need to say anything more.
Cut according to a pattern of any complexity
Finding a master who can cut rubber according to a complex drawing is quite difficult task. There is no doubt about the professionalism of the plotter - it will accurately repeat the contour you specify, projected onto the sheet.
Reduced material waste
The calculation of the usable area will be accurately implemented. No extra costs.
Computerization of the process
We all know the advantages of an automated process over a human in precision, high-tech work. But we consider it important to mention that our plotter does not need to be programmed for each individual case; it is ready to work according to a given computer layout 24 hours a day.
Where to order the service?
If you live in Moscow, use the services of the Studio Kvadrat company. With us you can not only quickly obtain rubber parts for household needs, but also set up mass production. We value regular customers and confirm this with our discounts!
